Copper Balls
Ball Bearing
Conductive, Non-Magnetic, and Spark-Resistant Options
Atlas Ball & Bearing manufactures precision copper balls in pure copper for high conductivity applications, and beryllium copper balls where strength and spark resistance are required. Balls are supplied in custom diameters, tolerances, and finishes to suit electrical, decorative, and industrial applications.
150
Precision Ball Diameter
Copper Ball Bearings
- Highly Conductive, Malleable, and Spark-Resistant Options
Copper
Highly Conductive, Soft, and Formable
Perfect for low-load, electrical, and decorative applications.
Beryllium Copper
Spark-Resistant, High Strength & Conductive
Used in hazardous environments, tools, and connectors where spark resistance is vital.
Manufacturing & Supply
We are capable of manufacturing and supplying loose copper balls in nearly every variation of grade, maintaining an extensive stock with sizes ranging from 0.2mm to 150mm in diameter.
Please feel free to rate our products and service or send us your comments by using our form opposite →
Additionally, we offer a bespoke ball manufacturing service, which follows the same process controls and traceability but uses a customer’s own material. For further details, please email us or call +44 (0) 1922 710515.
Why Choose Copper Balls?
Copper is among the most conductive non‑ferrous metals, which makes copper balls an excellent choice for electrical contacts, switchgear components, heat‑exchange systems and electromagnetic assemblies.
Non‑magnetic and highly malleable, copper offers easier machining, surface finishing or plating when required.
Good corrosion resistance in many environments, though surface finishing or plating may be required for long-term exposure.
Visual appeal: the warm copper colour is also popular for decorative, architectural or display uses.
Useful terms and definitions
Batch or Lot:
A defined quantity of balls manufactured under conditions presumed to be uniform and which is considered an entity.
Nominal Ball Diameter:
The diameter value that is used for the general identification of a ball size.
Single Ball Diameter:
The distance between two parallel planes tangential to the actual ball surface.
Diameter Tolerance per Batch:
The allowed difference between the smallest measured ball diameter and the largest ball diameter within the same batch or lot quantity.
Sphericity:
A measure of roundness expressed as the difference between the measured roundness of a ball and a theoretically perfectly round ball.
Surface Finish or Roughness:
A measure of the texture of a surface. It is quantified by the vertical deviations of the actual surface from its ideal form. If these deviations are large, the surface is rough; if they are small, the surface is smooth.
Ball Grades
| Grade | Diameter Tolerance per Ball | Sphericity | Diameter Tolerance per Unit Container | Basic Diameter Tolerance | Maximum Surface Roughness Micro | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| Inch | µ | Inch | µ | Inch | µ | Inch | µ | Inch | µ | |
| 3 | .000003 | 0.076 | .000003 | 0.076 | .000005 | 0.127 | ±.00003 | ± 0.076 | 0.5 | 0.013 |
| More details about Grade 3... | ||||||||||
| 5 | .000005 | 0.127 | .000005 | 0.127 | .00001 | 0.25 | ±.00005 | ± 0.127 | 0.8 | 0.02 |
| More details about Grade 5... | ||||||||||
| 10 | .000010 | 0.25 | .000010 | 0.25 | .00002 | 0.51 | ±.0001 | ± 2.5 | 1.0 | 0.025 |
| More details about Grade 10... | ||||||||||
| 15 | .000015 | 0.38 | .000015 | 0.38 | .00003 | 0.76 | ±.0001 | ± 2.5 | 1.2 | 0.03 |
| More details about Grade 15... | ||||||||||
| 25 | .000025 | 0.63 | .000025 | 0.63 | .00005 | 1.27 | ±.0001 | ± 2.5 | 1.5 | 0.038 |
| More details about Grade 25... | ||||||||||
| 50 | .00005 | 1.27 | .00005 | 1.27 | .0001 | 2.5 | ±.0002 | ± 5 | 3.0 | 0.075 |
| More details about Grade 50... | ||||||||||
| 100 | .0001 | 2.5 | .0001 | 2.5 | .0002 | 5 | ±.0005 | ± 5 | 5.0 | 0.125 |
| More details about Grade 100... | ||||||||||
| 200 | .0002 | 5 | .0002 | 5 | .0004 | 10 | ±.0010 | ± 10 | 8.0 | 0.2 |
| More details about Grade 200... | ||||||||||
| 300 | .0003 | 7.5 | .0003 | 7.5 | .0006 | 15 | ±.0015 | ± 37.5 | N/A | N/A |
| More details about Grade 300... | ||||||||||
| 500 | .0005 | 12.5 | .0005 | 12.5 | .001 | 25 | ±.002 | ± 50 | N/A | N/A |
| More details about Grade 500... | ||||||||||
| 1000 | .001 | 25 | .001 | 25 | .002 | 50 | ±.005 | ± 125 | Not Applicable | Not Applicable |
| More details about Grade 1000... | ||||||||||
| 2000 | .002 | 50 | .002 | 50 | .004 | 100 | ±.005 | ± 125 | N/A | N/A |
| More details about Grade 2000... | ||||||||||
Sample Our Work!
Take the first step towards precision and quality with our expert services. At Atlas Ball & Bearing, we’re committed to delivering top-notch precision balls and rollers for a wide range of industries, including gas, oil, medical, and transportation. Our dedicated team is ready to assist you with custom solutions tailored to your specific needs. Experience the Atlas Ball & Bearing difference now!