Polystyrene Balls
Ball Bearing
Lightweight, Rigid & Cost-Effective
Polystyrene balls from Atlas Ball & Bearing are lightweight, rigid, and economical, making them ideal for applications where low weight, good dimensional consistency, and cost efficiency are key requirements. These polystyrene plastic balls are widely used in packaging, display, insulation, and low-load industrial applications.
Manufactured from high-quality polystyrene, these balls offer a smooth surface finish, good rigidity, and consistent size control, making them suitable for both functional and decorative uses.
150
Precision Ball Diameter
Why Choose Polystyrene Balls?
Polystyrene is valued for its low density, rigidity, and ease of manufacture. Polystyrene balls maintain consistent shape at low loads, provide good dimensional accuracy, and offer excellent cost efficiency for large-volume or non-structural applications.
They are best suited to environments where mechanical loads are minimal and where chemical exposure and high temperatures are not primary concerns.
Key Benefits
-
Extremely lightweight material
-
Rigid with good dimensional consistency
-
Smooth surface finish
-
Cost-effective for high-volume applications
-
Good electrical insulation properties
-
Easy to machine and mould
-
Suitable for decorative and functional uses
-
Available in solid or expanded forms
Manufacturing & Supply
We are capable of manufacturing and supplying loose polystyrene balls in nearly every variation of grade, maintaining an extensive stock with sizes ranging from 0.2mm to 150mm in diameter.
Please feel free to rate our products and service or send us your comments by using our form opposite →
Additionally, we offer a bespoke ball manufacturing service, which follows the same process controls and traceability but uses a customer’s own material. For further details, please email us or call +44 (0) 1922 710515.
Applications
Polystyrene balls are commonly used in applications where low weight, cost efficiency, and consistent sizing are required.
Typical applications include:
Packaging and void-fill applications
Display and point-of-sale materials
Insulation and construction products
Arts, crafts, and decorative features
Low-load industrial components
Educational and modelling uses
Prototyping and visual design applications
Polystyrene balls are available in various diameters, densities, and finishes to suit functional, protective, or decorative requirements.
Why Atlas Ball & Bearing?
UK-based supplier of high-quality polystyrene balls
Extensive stock with rapid UK and international delivery
Wide range of sizes, densities, and finishes
Expertise in plastic and polymer ball supply
Consistent quality and reliable dimensional control
Related Materials
Explore other lightweight and engineering polymer balls in the Atlas Ball range:
Useful terms and definitions
Batch or Lot:
A defined quantity of balls manufactured under conditions presumed to be uniform and which is considered an entity.
Nominal Ball Diameter:
The diameter value that is used for the general identification of a ball size.
Single Ball Diameter:
The distance between two parallel planes tangential to the actual ball surface.
Diameter Tolerance per Batch:
The allowed difference between the smallest measured ball diameter and the largest ball diameter within the same batch or lot quantity.
Sphericity:
A measure of roundness expressed as the difference between the measured roundness of a ball and a theoretically perfectly round ball.
Surface Finish or Roughness:
A measure of the texture of a surface. It is quantified by the vertical deviations of the actual surface from its ideal form. If these deviations are large, the surface is rough; if they are small, the surface is smooth.
Ball Grades
| Grade | Diameter Tolerance per Ball | Sphericity | Diameter Tolerance per Unit Container | Basic Diameter Tolerance | Maximum Surface Roughness Micro | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| Inch | µ | Inch | µ | Inch | µ | Inch | µ | Inch | µ | |
| 3 | .000003 | 0.076 | .000003 | 0.076 | .000005 | 0.127 | ±.00003 | ± 0.076 | 0.5 | 0.013 |
| More details about Grade 3... | ||||||||||
| 5 | .000005 | 0.127 | .000005 | 0.127 | .00001 | 0.25 | ±.00005 | ± 0.127 | 0.8 | 0.02 |
| More details about Grade 5... | ||||||||||
| 10 | .000010 | 0.25 | .000010 | 0.25 | .00002 | 0.51 | ±.0001 | ± 2.5 | 1.0 | 0.025 |
| More details about Grade 10... | ||||||||||
| 15 | .000015 | 0.38 | .000015 | 0.38 | .00003 | 0.76 | ±.0001 | ± 2.5 | 1.2 | 0.03 |
| More details about Grade 15... | ||||||||||
| 25 | .000025 | 0.63 | .000025 | 0.63 | .00005 | 1.27 | ±.0001 | ± 2.5 | 1.5 | 0.038 |
| More details about Grade 25... | ||||||||||
| 50 | .00005 | 1.27 | .00005 | 1.27 | .0001 | 2.5 | ±.0002 | ± 5 | 3.0 | 0.075 |
| More details about Grade 50... | ||||||||||
| 100 | .0001 | 2.5 | .0001 | 2.5 | .0002 | 5 | ±.0005 | ± 5 | 5.0 | 0.125 |
| More details about Grade 100... | ||||||||||
| 200 | .0002 | 5 | .0002 | 5 | .0004 | 10 | ±.0010 | ± 10 | 8.0 | 0.2 |
| More details about Grade 200... | ||||||||||
| 300 | .0003 | 7.5 | .0003 | 7.5 | .0006 | 15 | ±.0015 | ± 37.5 | N/A | N/A |
| More details about Grade 300... | ||||||||||
| 500 | .0005 | 12.5 | .0005 | 12.5 | .001 | 25 | ±.002 | ± 50 | N/A | N/A |
| More details about Grade 500... | ||||||||||
| 1000 | .001 | 25 | .001 | 25 | .002 | 50 | ±.005 | ± 125 | Not Applicable | Not Applicable |
| More details about Grade 1000... | ||||||||||
| 2000 | .002 | 50 | .002 | 50 | .004 | 100 | ±.005 | ± 125 | N/A | N/A |
| More details about Grade 2000... | ||||||||||
Sample Our Work!
Take the first step towards precision and quality with our expert services. At Atlas Ball & Bearing, we’re committed to delivering top-notch precision balls and rollers for a wide range of industries, including gas, oil, medical, and transportation. Our dedicated team is ready to assist you with custom solutions tailored to your specific needs. Experience the Atlas Ball & Bearing difference now!