Phenolic Resin Balls
Ball Bearing
Lightweight, Rigid & Thermally Stable
Phenolic resin balls from Atlas Ball & Bearing offer exceptional rigidity, low weight, and high thermal stability, making them an excellent choice for demanding mechanical, electrical, and high-temperature applications.
Manufactured using thermoset phenolic resins reinforced with fibres or fillers, these precision balls maintain their shape under stress, resist deformation, and provide strong electrical insulating properties — ideal for environments where metals or softer plastics are unsuitable.
150
Precision Ball Diameter
Why Choose Phenolic Resin Balls?
Phenolic resin’s cross-linked molecular structure creates a material that is strong, thermally stable, and chemically resistant. It offers low moisture absorption, excellent dimensional stability, and very high strength-to-weight ratios, making it ideal for both dynamic and static engineering applications.
Key Benefits
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High strength and rigidity
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Excellent dimensional and thermal stability
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Very low density for lightweight components
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Strong electrical insulating properties
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Resistant to moisture, oils, fuels, and most chemicals
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Withstands high temperatures without warping
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Low coefficient of friction and good wear resistance
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Non-conductive and corrosion-free
Manufacturing & Supply
We are capable of manufacturing and supplying loose phenolic resin balls in nearly every variation of grade, maintaining an extensive stock with sizes ranging from 0.2mm to 150mm in diameter.
Please feel free to rate our products and service or send us your comments by using our form opposite →
Additionally, we offer a bespoke ball manufacturing service, which follows the same process controls and traceability but uses a customer’s own material. For further details, please email us or call +44 (0) 1922 710515.
Applications
Phenolic resin balls are valued across multiple industries for their strength, stability, and insulating characteristics — especially where low weight combined with high performance is essential.
Typical applications include:
Electrical and electronic assemblies
Check valves, pump systems & fluid control
Aerospace and aviation components
High-temperature mechanical devices
Precision instruments and measuring equipment
Low-density floatation devices
Bearings requiring non-metallic, non-conductive rolling elements
Phenolic balls are available in various grades, sizes, and filler compositions to achieve specific mechanical, electrical, or thermal performance requirements.
Why Atlas Ball & Bearing?
UK-based manufacturer of high-quality phenolic and engineered plastic balls
Extensive stock with rapid UK and international shipping
Proven expertise in supplying precision balls for technical and industrial applications
Custom materials, sizes, or tolerances available on request
Consistent quality, dimensional accuracy, and full traceability
Related Materials
Explore other performance plastics and elastomers in the Atlas Ball range:
Useful terms and definitions
Batch or Lot:
A defined quantity of balls manufactured under conditions presumed to be uniform and which is considered an entity.
Nominal Ball Diameter:
The diameter value that is used for the general identification of a ball size.
Single Ball Diameter:
The distance between two parallel planes tangential to the actual ball surface.
Diameter Tolerance per Batch:
The allowed difference between the smallest measured ball diameter and the largest ball diameter within the same batch or lot quantity.
Sphericity:
A measure of roundness expressed as the difference between the measured roundness of a ball and a theoretically perfectly round ball.
Surface Finish or Roughness:
A measure of the texture of a surface. It is quantified by the vertical deviations of the actual surface from its ideal form. If these deviations are large, the surface is rough; if they are small, the surface is smooth.
Ball Grades
| Grade | Diameter Tolerance per Ball | Sphericity | Diameter Tolerance per Unit Container | Basic Diameter Tolerance | Maximum Surface Roughness Micro | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| Inch | µ | Inch | µ | Inch | µ | Inch | µ | Inch | µ | |
| 3 | .000003 | 0.076 | .000003 | 0.076 | .000005 | 0.127 | ±.00003 | ± 0.076 | 0.5 | 0.013 |
| More details about Grade 3... | ||||||||||
| 5 | .000005 | 0.127 | .000005 | 0.127 | .00001 | 0.25 | ±.00005 | ± 0.127 | 0.8 | 0.02 |
| More details about Grade 5... | ||||||||||
| 10 | .000010 | 0.25 | .000010 | 0.25 | .00002 | 0.51 | ±.0001 | ± 2.5 | 1.0 | 0.025 |
| More details about Grade 10... | ||||||||||
| 15 | .000015 | 0.38 | .000015 | 0.38 | .00003 | 0.76 | ±.0001 | ± 2.5 | 1.2 | 0.03 |
| More details about Grade 15... | ||||||||||
| 25 | .000025 | 0.63 | .000025 | 0.63 | .00005 | 1.27 | ±.0001 | ± 2.5 | 1.5 | 0.038 |
| More details about Grade 25... | ||||||||||
| 50 | .00005 | 1.27 | .00005 | 1.27 | .0001 | 2.5 | ±.0002 | ± 5 | 3.0 | 0.075 |
| More details about Grade 50... | ||||||||||
| 100 | .0001 | 2.5 | .0001 | 2.5 | .0002 | 5 | ±.0005 | ± 5 | 5.0 | 0.125 |
| More details about Grade 100... | ||||||||||
| 200 | .0002 | 5 | .0002 | 5 | .0004 | 10 | ±.0010 | ± 10 | 8.0 | 0.2 |
| More details about Grade 200... | ||||||||||
| 300 | .0003 | 7.5 | .0003 | 7.5 | .0006 | 15 | ±.0015 | ± 37.5 | N/A | N/A |
| More details about Grade 300... | ||||||||||
| 500 | .0005 | 12.5 | .0005 | 12.5 | .001 | 25 | ±.002 | ± 50 | N/A | N/A |
| More details about Grade 500... | ||||||||||
| 1000 | .001 | 25 | .001 | 25 | .002 | 50 | ±.005 | ± 125 | Not Applicable | Not Applicable |
| More details about Grade 1000... | ||||||||||
| 2000 | .002 | 50 | .002 | 50 | .004 | 100 | ±.005 | ± 125 | N/A | N/A |
| More details about Grade 2000... | ||||||||||
Sample Our Work!
Take the first step towards precision and quality with our expert services. At Atlas Ball & Bearing, we’re committed to delivering top-notch precision balls and rollers for a wide range of industries, including gas, oil, medical, and transportation. Our dedicated team is ready to assist you with custom solutions tailored to your specific needs. Experience the Atlas Ball & Bearing difference now!